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5 Forklift Maintenance Tips to Protect and Enhance Your Fleet

Maintain your machines

Maintaining your electric forklift fleet is essential to ensure the longevity of your equipment, maximise uptime and keep costs down. Read on to discover the top five electric forklift maintenance tips you need to know.

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Lift More with the TCM New Heavy-Duty FHB 60-120 Electric Forklift Truck

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Get Great ROI and Cut Material Handling Costs with TCM Order Pickers

Investing in electric forklift trucks makes great environmental sense, but what are the costs involved? An electric fleet could actually help you cut your material handling expenses, yet there are still some misconceptions about what electric trucks can offer.

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Forklift Battery Types: Which Is the Most Economical?

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How to Future-Proof Your Material Handling Operations

The world around us is constantly changing. With fuel prices rising, the effects of the global pandemic, and the ever-present concern of climate change, being adaptable, ensuring you’re up to date with significant changes, and future-proofing your operations is essential. 

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TCM FB/FTB14-20(L)-E3: 48V Electric Counterbalance Forklift Truck

Don’t they say all good things come in small packages? Our new three and four-wheel 48V electric counterbalance forklift, the FB/FTB14-20(L)-E3, is small but mighty. 

Material Handling // 9 min read

The TCM FHB25-35(L)-F2: 4-Wheel 80V Electric Counterbalance Forklift

 

The latest addition to our range of electric counterbalance forklifts is here. Our TCM FHB25-35(L)-F2 is a 4-wheel 80V lift truck that has been specifically designed to deliver driving pleasure and increase productivity. Efficiency, comfort and safety are the key elements of this forklift, to ensure your drivers have the best possible vehicle at their fingertips.

With multiple applications, a range of additional options, and a low total cost of ownership (TCO), our newest truck is incredibly versatile and cost-effective.

Keep reading to find out more about the specific features and how your operations can benefit from adding an FHB25-35(L)-F2 to your fleet.

Agile, Intelligent and Automatically Aided

The FHB25-35(L)-F2 is our most agile and intelligent counterbalance truck yet. Built-in systems will automatically match the truck’s high-powered driving and load-handling performance to its changing needs – maintaining fast, but smooth and safe, motion.

As the speed is optimised for each situation, the travel, lifting and lowering actions are neither dangerously fast nor unnecessarily slow, and can even provide an extra burst of torque to avoid loss of speed – which comes in particularly useful when going up ramps and inclines.

Related read: TCM FB/FTB14-20(L)-E3: 48V Electric Counterbalance Forklift Truck 

A stability support system is built directly into the FHB25-35(L)-F2, with a simulated differential lock maximising the truck’s grip on slippery surfaces by locking the front wheels to increase traction. This keeps the mast, fork and travel movements smooth – minimising any delays or instability due to swaying. This can be activated automatically at small steering angles or manually via an optional pedal function.

These features can make life far easier for your drivers, raising their productivity and maximising the rate at which operations can be safely carried out.

Totally Under Control

As the FHB25-35(L)-F2 was built with the operator in mind, the controls were designed to be as responsive and ergonomic as possible.

Having full control of the vehicle is vital for operators, as it saves time, reduces fatigue and improves their performance and productivity. The FHB25-35(L)-F2 does this by enabling precise, quick and confident operation for its drivers, even in tight spaces.

The truck is fitted with an ergonomic steering wheel that has a tilt-adjustable column for a comfortable driving position with no need to lean forward, and spring-force-optimised fingertip hydraulic controls on an adjustable, comfortable armrest. This ensures ergonomically perfect hand positioning, anatomical support and free movement.

There is also a dual joystick option, which separates functions, such as clamp opening, to avoid accidental moves. This is especially useful if fingertip levers are too small for operation with gloves. Similarly, the position and angles of the pedals are designed to reduce fatigue for drivers of any height or foot size.

Operator visibility is incredibly important, which is why the truck provides clear all-round vision and an advanced all-wheel steering system for agile manoeuvring, of both the truck and its loads, with minimal effort or strain.

An easy-to-read colour display keeps drivers fully informed, and visibility is further optimised so that drivers can easily see their loads, as well as any racking or obstacles in the area, allowing for accurate positioning of the forks and the truck itself.

Comfortable and Safe

Drivers need to be able to maintain high levels of job satisfaction and performance, so the FHB25-35(L)-F2 includes state-of-the-art comfort and safety features for them to feel secure in their role.

A comfortable, quiet and conveniently equipped operator compartment, combined with the truck’s high safety specifications, provides a confident, stress-free and enjoyable operation for whoever is behind the wheel.

The spacious operator compartment features a comfortable and adjustable seat, a large, flat, uncluttered floor, and plenty of foot and headroom.

The cabin itself can be weatherproofed, with a transparent roof, steel or PVC doors, windscreen, two sliding windows on each side, a rear window, front/rear wipers/washers, a heater, and a deluxe cabin.

Additional safety features include a long grab handle and non-slip step for easy, smooth entry and exit, and standard working lights, such as front and rear LEDs and an automatic reversing light, all of which are protected within the overhead guard structure.

Optional safety lights can also be added to the truck, including red lines, highlighting exclusion boundaries around the truck, blue or red points (front and rear) warning pedestrians of the truck's approach, and amber strobes.

Related read: How Our Electric Counterbalance Range Ensures Operator Safety

Cost-Saving, Efficient and Productive

The highly efficient and durable build quality of the FHB25-35(L)-F2, along with its simple servicing requirements will minimise downtime, maintain productivity and lower the overall total cost of operation – even when undertaking intensive duties in tough conditions.

Despite the truck’s robust construction, maintenance is very simple and it is incredibly energy efficient, reducing the cost of repairs and worn part replacements. A sideways exchange option also speeds up the battery changes.

The use of the truck’s ECO mode can extend the runtime per battery charge, and a Li-ion (Lithium-ion) option with a quick-connect access point increases this even further.

There are many further benefits to powering a truck with Li-ion batteries, particularly for high-energy applications and in round-the-clock or multi-shift working environments. They have a longer lifespan and longer runtime, as well as faster charging capabilities than other battery types.

The low maintenance requirements and the highly efficient and consistent performance of Li-ion batteries will minimise interruptions to productivity and preserve the truck’s residual value – bringing down the FHB25-35(L)-F2’s TCO and making this a very cost-effective solution.

Related read: Forklift Battery Types: Which Is the Most Economical

Choosing the Right Model For Your Operations

The FHB25-35(L)-F2 is available in several different models, with lifting capacities between 2500kg and 3500kg. So whether you are looking for your first electric forklift, you want to add to your current fleet, or you want to upgrade from an existing truck, we have options that can suit your needs.

Our 2.5-tonne versions are available with either a standard or long wheelbase chassis, as are our 3.0-tonne trucks. Finally, our 3.5-tonne option is available in long-wheelbase chassis form, making it ideal for even the most demanding work environments.

To find out more about how the TCM FHB25-35(L)-F2 can benefit your operations, just click here to contact a member of our team. Get in touch with your local TCM dealer today to add our TCM FHB25-35(L)-F2 electric counterbalance truck to your fleet.

Material Handling // 6 min read

What You Need To Know About Forklift Servicing and Maintenance

Are you keeping the forklifts in your fleet well-maintained and fully serviced? It’s definitely easier said than done – your operators are using the trucks all day long, from the start of shift to the end of shift – but ensuring your vehicles are in tip-top shape should be written into your company’s daily routine.

Material Handling // 5 min read

Embracing 2030: Why It's Not Too Early To Prepare Material Handling



In this article, we reveal why it’s never too early to start your electrification journey, as well as how TCM can help you prepare for 2030 and beyond. Read on to find out more.

Business Development // 4 min read

Free Electrification Roadmap Checklist

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The Future of Material Handling in the Age of Electrification

Today’s world is constantly evolving, as new technologies emerge and businesses find new ways to innovate and change. In the material handling industry, electric fleets are set to transform business practices and encourage new ways of working.

Electrification // 5 min read

5 Ways to Optimise Your Operation and Plan Your Future Forklift Fleet

Planning for the future can feel overwhelming at times. But when it comes to your forklift fleet and material handling equipment, making an investment now can pay dividends later on. In this article, we reveal how you can optimise your operation.

Material Handling // 5 min read

2030: What The EU Stage V Emissions Regulations Could Mean for You

2030 marks a significant period of change in the material handling industry and beyond. But what will the EU Stage V emissions regulations look like in practice, and how can your business prepare? Read on to find out more.

Business Development // 6 min read

Checklist Download: 4 Ways to Extend Your Forklift Battery Life

If your business is operating an electric forklift fleet, maintaining your forklift batteries and factoring sufficient charging time into your shift patterns should be a key priority. Read on to discover how to help protect your material handling investments.

Batteries // 4 min read

4 Warehouse Sustainability Ideas for Every Industry

With the 2030 ban on petrol and diesel engines looming, and electrification in full swing, a drive towards more sustainable business practices is gaining momentum. Here are four warehouse sustainability ideas to implement in your own operation.

Business Development // 4 min read

How Amvar Handling Solutions Identifies the Right Solutions

TCM’s dealer network is specially trained to assess your business requirements, help identify your needs, and recommend the ideal solution. We caught up with Malcolm Mitchell, Sales & Commercial Director at Amvar Handling Solutions, to find out how this works in practice.

Material Handling // 5 min read

Why Wet-Cell Battery Technology Could Surpass Lithium-Ion

With electrification gaining increasing coverage in the run-up to the 2030 ban on petrol and diesel engines, lithium-ion is a hot topic. However, it might not necessarily be the best solution for your business’ unique operation. Read on to find out why.

Material Handling // 6 min read

How FB Electric 3-4 Wheel Counterbalance Truck Ensures Operator Comfort

Operator safety and comfort have never been more important. Can you confidently say you’re offering your operators the best handling experience? Discover how TCM’s new, improved FB Electric 3-4 Wheel Counterbalance truck could help.

Counterbalance // 3 min read
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